Perwin Science and Technology Co,.Ltd
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Media Automatic Aseptic Filling Machine 500ml 1000ml Cell Culture SGS Certificate
500ml cell culture media automatic aseptic filling machine
Serum filling line was designed by our own company with automatic bottle feed in platform, servo drive bottle separating and positioning, bottle transported to aseptic environment, unscrew the bottle cap, filling and capping, shrink sleeve labeling, shrinking, labeling and final packing into box(optional). This production line stable running speed is around 20 bottles/min.
2. Technical features.
2.1. Aseptic filling capping machine
2.1.1. Features.
l This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
l The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
l The capping unit adopts servo technology to cap clockwise and anticlockwise , which can screw the caps off and on automatically from the bottles. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the screw cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is unscrewed or screwed, and the torque of the cap is reliable and stable.
l With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
l The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
l Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
l 100 purification FFU laminar flow hood against GMP requirements is optional.
2.1.2. Parameters
| Item | Model and Specification |
| Model | PW-GX515 |
| Filling Range | 30ml, 60ml, 125ml, 500ml, 1000ml (Use 500ml pump to fill twice)Up to client’s requirement
|
| Filling Method | Five sets of double channels peristaltic filling.Each set is driven by servo separately. |
| Filling Accuracy | ±1~2% |
| Capacity | 15~20 bottles per minute (500ML) |
| Power Supply | 110V 60Hz(can be customized) |
| Power | 3KW 2.0Kw
|
| Compressed Air | 0.4~0.7Mpa 25~35L/min |
2.1.3. Main configuration:
| Items | Brand | From |
| PLC | Siemens | Germany |
| Frequency converter | Schneider | France |
| Color touchscreen | FUJI | Japan |
| Photoelectric sensor | OMRON | Japan |
| Pneumatic components | AirTAC,CHELIC For (SMC or Festo, please check optional) | Taiwan |