PCR Cryovial 1ml 75 Bottles/Min Aseptic Filling Equipment

Aseptic Rotary Automatic Filling Machine For PCR Cryovial 1ml

1. Brief introduction

This automatic filling machine was designed for PCR cryovial by our own company with automatic bottle unscrambler, peristaltic pump filling, cap arranging mechanism, automatic push-on capping mechanism, automatic weighing system(Optional) and vertical positioning labeling machine. This machine stable running speed is around 75 bottles/min. It is specially designed for 3ml test tube type vials.

2. Working process.

2.1. Automatic tube unscrambler.

Put the tubes into the automatic tube unscrambler and then tubes come to the inlet of filling machine automatically.

2.2. Automatic filling and push-on capping machine.
When bottles come to filling area, the machine will start filling and capping process automatically.( Optional: laminar flow cover above, ensuring totally aseptic environment.)

2.3. Vertical positioning labeling machine.
After weighing, the bottles will be transferred to star wheel of labeling machine. The labels on the label roll will be stripped and labeled on the bottles automatically. The bottles will be positioned and labeling, which ensures high labeling accuracy.

2.4. Automatic weighing and detecting system.(Optional)
After filling and capping, the bottles will be transferred to weighing system. The weight which excess the required amount will be detected, machine will stop working.

3. Technical features.

3.1.Automatic filling and push-on capping machine.

3.1.1. Features.

• This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
• The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
• Positioning filling mechanism ensures better filling accuracy.
• Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the force of the push-on cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is capped properly on the bottles.
• With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
• The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
• Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
• 100 purification laminar flow hood against GMP requirements (optional).

3.1.2. Parameters

3.1.3. Main configuration.