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Efficient Vial Filling Line with Safety Features and Customization Choices

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Perwin Science and Technology Co,.Ltd
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City:dongfang
Province/State:jiangsu
Country/Region:china
Contact Person:MrEdison Yang
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Efficient Vial Filling Line with Safety Features and Customization Choices

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Brand Name :PERWIN
Model Number :PW-HGX420
Place of Origin :Qidong, Jiangsu
Certification :CE, ISO, GMP, UL, TUV, SGS
MOQ :1
Price :Negotiable
Packaging Details :Export Standard Wooden Cases
Delivery Time :60 working days
Payment Terms :TT
Supply Ability :10pcs/month
Safety :304 Stainless Steel Frame And Tempered Galss Safety Cover, Door Opening Machine Stop (customer Optional); Leakage Protection; Emergency Stop Device Etc.
Detection :High Cap Detection, Missing Cap Detection, Crooked Cap Detection
Liquid to be filled :The Product Is Similar To Water But Easy To Foam. Saline Solution Containing Detergents, Enzymes, Substrates, Antibodies, Etc., PH 5-8.
Filling Speed :35~100pcs/min
Filling method :6 Groups Of Peristaltic Pump Linear Follow-up Filling
Material :SUS304, SUS316L
Cap sorting method :Cap Vibratory Disk And Sound Proof Cover
Feeding type :Turntable, Easy Loading
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Product Description:

The Vial Filling Line is a fully automated assembly line for vial filling. It is equipped with a PLC bus control and HMI for easy operation. Its cap sorting method uses a cap vibratory disk and sound proof cover for efficient sorting. The batch number printer includes mounting bracket, label buffer box, communication, programming, supplier training, and other features. It is capable of printing letters, digital, serial number, barcode, QR code, etc. The compressed air is set at 0.4 ~ 0.8Mpa for safety. Changing the format is also easy with the format change over feature.

Features:

  • Product Name: Vial Filling Line
  • Control System: PLC Bus Control, HMI
  • Capping method: 8 Heads Rotary Capping With Magnetic Induction Mechanism Controls Cap Torque
  • Compressed air: 0.4 ~ 0.8Mpa
  • Cap sorting method: Cap Vibratory Disk And Sound Proof Cover
  • Lot Reporting and Data Historian: Lot Specific Data Should Be Collected And Stored. The Data That Is To Be Stored Must Contain The Following Information. Method Data, Operator IDs, Start / End Times, Production Quantities (gross, Net, Reject), Fill Volume Data, Material Additions (lot Number, Date-time, Operator), Raw Material Usage QC Sample Data
  • Automated Vial Filler
  • Vial Capping Machine
  • Vial Sealing Machine

Technical Parameters:

Parameter Description
Material SUS304, SUS316L
Filling Accuracy ±0.5~3%
Lot Reporting and Data Historian Lot Specific Data Should Be Collected And Stored. The Data That Is To Be Stored Must Contain The Following Information. Method Data, Operator IDs, Start / End Times, Production Quantities (gross, Net, Reject) , Fill Volume Data, Material Additions (lot Number, Date-time, Operator), Raw Material Usage QC Sample Data
Feeding type Turntable, Easy Loading
Application IVD
Operator 1~2 People
Operation Mode Automatic
Power Consumption 3kw
Dimension Customized
Control System PLC Bus Control, HMI
Vial Filling System Yes
Vial Labeling System Yes
Vial Filling Machine Yes

Applications:

PERWIN PW-HGX420 Vial Filling Line is a reliable and efficient automatic vial production solution. It enables precise control over product filling, labeling, and sealing processes, ensuring consistent quality of vials. This system is designed in accordance with international standards such as CE, ISO, GMP, UL, TUV, and SGS, and is ideal for high-volume production environments. The system is available with a minimum order quantity of 1, and the price is negotiable. The delivery time is 60 working days. Payment terms are TT and the supply ability is 10pcs/month.

The PERWIN PW-HGX420 Vial Filling Line is made up of 6 groups of pump and 6 groups of stepping system, along with accessories such as mounting, bracket platform, silicone tube, and filling nozzles. The PLC control ensures accurate filling volume settings. The vial labeling system and vial sealing machine are also integrated into this system. The filling speed of this machine is 35~100pcs/min and the filling accuracy is ±0.5~3%. The compressed air required for this machine is 0.4 ~ 0.8Mpa and it comes with a one-year warranty.

Customization:

Vial Filling Line
  • Brand Name: PERWIN
  • Model Number: PW-HGX420
  • Place of Origin: Qidong, Jiangsu
  • Certification: CE, ISO, GMP, UL, TUV, SGS
  • Minimum Order Quantity: 1
  • Price: Negotiable
  • Packaging Details: Export Standard Wooden Cases
  • Delivery Time: 60 working days
  • Payment Terms: TT
  • Supply Ability: 10pcs/month
  • Peristaltic pump:
    • 6 Groups Of Pump And 6 Groups Of Stepping System.
    • Accessories Including Mounting, Bracket Platform, Silicone Tube, Filling Nozzles, Etc.
    • Connection And Import Procedures, Programming Control. Controlled By One PLC, The Filling Volume Can Be Set On The Touchscreen For Finely Adjustment.
  • Operation Mode: Automatic
  • Format change: Easy Change Over
  • Warranty: 1 Year
  • Liquid to be filled: The Product Is Similar To Water But Easy To Foam. Saline Solution Containing Detergents, Enzymes, Substrates, Antibodies, Etc., PH 5-8.

Support and Services:

Technical Support and Service for Vial Filling Line

We provide comprehensive technical support and service for our Vial Filling Line, including:

  • Installation and commissioning
  • Troubleshooting and maintenance
  • Training and education
  • Upgrades and enhancements
  • Spare parts and consumables
  • Technical consultancy

Our highly experienced and qualified team of engineers can provide you with all the support you need for your Vial Filling Line.

FAQ:

Q1: What is the brand of the Vial Filling Line?
A1: The Vial Filling Line is from PERWIN, with model number PW-HGX420.
Q2: Where is the Vial Filling Line made?
A2: The Vial Filling Line is manufactured in Qidong, Jiangsu.
Q3: What certifications does the Vial Filling Line have?
A3: The Vial Filling Line has CE, ISO, GMP, UL, TUV, and SGS certifications.
Q4: What is the minimum order quantity for the Vial Filling Line?
A4: The minimum order quantity for the Vial Filling Line is 1.
Q5: What is the delivery time for the Vial Filling Line?
A5: The delivery time for the Vial Filling Line is 60 working days.
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